Process Engineer permanent position $80K to $95K dep. on exper.
LOCATION: Whitby, Ontario
Qualifications:
- Degree or Diploma in Engineering (Mechanical or Manufacturing Engineering preferred but will consider others)
- 3 yrs+ experience as a Process / Product Engineer
- Good knowledge of injection molding processes, ideally in an automotive Tier 1 or 2 environment
- hands-on injection mold machine knowledge / able to process a new tool
- hands-on experience in processing new molds, including the knowledge of what adjustments to make and how to make them if there are issues with the parts coming off the press
- should also be capable of setting up molds when required
- experience with injection machines with 750 Ton+ capacity
- Decisive with leadership qualities
- Able to interact with others and support / mentor
- Ability to clearly communicate and train employees on process standards
- Computer literate (MS Office, Outlook)
Duties:
- Play a key role in leading process development and overseeing daily injection molding operations
- Be instrumental in the successful launch of new molds
- Establish robust and efficient processes, supporting accurate quoting and driving continuous improvement across the company’s molding operations
- Injection Molding Process Development
- Establish, document, and optimize molding process parameters (temperature, pressure, cycle time) for new and existing tools
- Conduct DOE and scientific molding studies to enhance quality, reduce scrap, and improve efficiency
- Lead first-off and validation runs for new molds; support PPAP and capability studies in collaboration with Quality
- Troubleshoot process issues such as warpage, short shots, and inconsistent cycle times to ensure stable production
- Tooling & Mold Review
- Determine machine tonnage, clamp force, and shot size requirements for each part / tool at quotation stage
- Collaborate with tooling vendors and internal stakeholders to ensure new tools meet company standards and project timelines
- Supervision & Technical Leadership
- Supervise and mentor injection molding technicians, set-up staff across all shifts
- Ensure process consistency, adherence to standard work, and proper documentation
- Develop and deliver technical training programs to improve team competency and troubleshooting skills
- Perform other duties as assigned
